Industrial IOT Solutions

Industrial IoT is the convergence of information technology (IT) and operations technology (OT) with IP-based networks as the backbone is enabling a Connected Enterprise where IoT helps convert data into information, knowledge and wisdom. IoT devices will bridge the gap between physical and digital world to improve the quality and productivity of life, society, and industries.

Our solutions help organisations to utilise the power of IoT, big data and analytics to enable real-time process management and actionable analytics to improve productivity, efficiency, performance, operational visibility, enforce better compliance and generate greater ROI for their investments and compliance to our customers.

Intelligent production incorporated with cyber-physical system the internet of things, cloud technology and big data, Data analysis.

Distinct from others
  • Solutions Designed Specifically for targeted industry verticals
  • Zero disruption to current operations
  • Hardware Agnostic Solution
    • Supports for multiple PLC Models
    • Support for more than 250 communication Protocols
  • Vendor agnostic solution (Machine layer and Manufacturing application layer)
  • Support for non-PLC based machines
  • Quick ROI-start getting actionable intelligence in Das or Week after deployment
  • Complete analytics with credible authentic and automated data Collection
  • Custom IoT hardware Design capability for specialised solution
  • Horizontal & vertical integration
  • Design, develop, integrate, deploy & manage end to end IoT processes
Features
  • Real time data acquisition from machine PLC's for: Monitoring of production run rates.
    • Machine OEE calculation processing
    • Operator efficiency calculation.
  • Loss analysis to identify opportunities for efficiency improvements.
  • Alerts and notifications for the following:
  • Machine OEE going below a given threshold.
    • Unplanned machine downtime exceeding the specified threshold.
    • Time/Cycle based maintenance of machines.
  • Interlocks to prevent data tampering post end of shift.
  • Production plan published to each individual machine HMI at the start of the shift.
  • Integration with ERP to ingest in machine OEE for planning.
  • Integration with HRMS systems to provide inputs for operator training.

Product

IoT Gateway

An IoT Gateway is a solution for enabling IoT communication, mainly Device-to-Device Communications or Device-to-Cloud Communications.

IoT gateway on premise plays an important role in this value chain to securely connect things to the cloud. IoT Gateway can function in the form of hardware devices and software add-ons to existing installed applications inside a manufacturing site or building.

IoT Gateway Build the bridge between Sensors and Controllers on one hand and the Internet or Intranet on other side, this enables to search, monitor, analyse and visualise data for real-time insight into industrial operations.

All data moving to the cloud or vice versa, goes through the gateway, which can be either a dedicated hardware appliance or software program. An IoT gateway may also be referred to as an intelligent gateway or a control tier.

We deliver a perfect solution with

ensuring the integrity of the network and system in both directions. MIoT Gateway supports Modbus, DLMS, IEC60870, OPC-UA, SIMATIC S7, MELSEC communication protocols.
being able to translate and transfer data among and between systems operating with different communications protocols and data formats, often requiring bidirectional communication capabilities
on-board application development platforms and storage to drive intelligence and decision-making closer to the edge device
the ability to provision, update and control access of connected devices to the system over the air as well as policy-based permissions

IoT Related applications help us

help to understand current condition of sensors and Actors
help us to find interesting patterns and to make predictions such as ideal time for machines to be given its next service
help to react to monitored and analysed data

MFC IoT Cloud Platform

MyFactoryCloud is a cloud platform offered by Maestrotek Innovations for Collecting, Managing, and Analysing Sensor Data for IoT and M2M applications.

MFC is a most flexible IoT Cloud platform for your application

My Factory Cloud Platform Features :

  • Hardware Integration

  • Device Management

  • Data Collection

  • Configure Management

  • Integrations

  • Data Visualization

    • Data Visualisation component of My Factory Cloud constitute of customised charts, tables and reports and set of Widgets which can be used to visualise different type of data like static, historical or current with require filters.

  • Connectivity

    • My Factory Cloud supports different IoT Cloud Protocols for device connection such as HTTPS, AMQP, MQTT, PTC Always ON, OPC-UA.
      Connect devices via gateway using all modern connectivity types :
      Use IoT protocols supported out-of-box (like MQTT) or implement platform's open Interfaces to support a new protocol.
      Near Field - Eg. Wi-Fi 802.11 a/b/g/n, Bluetooth 3.0, RF Modem Cellular- 2G/3G/4G GSM.
      Wired - 10/100 Mbps Ethernet.

References ( Case Studies )

Maestrotek presents IIoT solution for automated control of all street light in the city through centrally monitor and Control all lights for anergy monitoring, saving and status

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